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Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

Thông tin chi tiết sản phẩm:
Place of Origin: CHINA
Model Number: Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
Thanh toán:
Minimum Order Quantity: 1 set
Giá bán: Có thể đàm phán
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
Tiếp xúc
Chi tiết sản phẩm
Sản phẩm: Hệ thống kiểm tra cân thông minh với kiểm soát chất lượng AI trong sản xuất Detection Capability: Underweight/Overweight, missing components, packaging defects
Tỷ lệ từ chối sai: <0,5% (tự tối ưu hóa thông qua học tập liên tục) Khả năng chịu độ ẩm: 10%-95% (không liên quan)
Khả năng chống rung: <0,5 m/s² (AI bù cho các rối loạn nhỏ) Giao thức truyền thông: Ethernet, Wi-Fi, RS-485, Bluetooth (cho cấu hình di động)
Chứng nhận: FDA 21 CFR Phần 11, Chỉ thị của EU Trọng lượng & Biện pháp (MID), GMP, ISO 9001/13485 Đào tạo yêu cầu dữ liệu: 500 mẫu5.000 mẫu để hiệu chuẩn mô hình ban đầu
Học tập thích ứng: Tự động cập nhật trọng số/tham số dựa trên dữ liệu mới Predictive Maintenance: Alerts for belt wear, motor faults, or calibration drift
Làm nổi bật:

AI-driven smart checkweigher systems

,

manufacturing checkweigher with quality control

,

Mettler Toledo load cell checkweigher

Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
Product Attributes
Attribute Value
Detection Capability Underweight/Overweight, missing components, packaging defects
False Rejection Rate <0.5% (self-optimizing via continuous learning)
Rejection Mechanism Pneumatic pusher, diverter arm, or drop gate
Humidity Tolerance 10% – 95% (non-condensing)
Vibration Resistance <0.5 m/s² (AI compensates for minor disturbances)
Communication Protocols Ethernet, Wi-Fi, RS-485, Bluetooth (for mobile config)
Certifications FDA 21 CFR Part 11, EU Weights & Measures Directive (MID), GMP, ISO 9001/13485
Training Data Requirements 500–5,000 samples for initial model calibration
Adaptive Learning Auto-updates weights/parameters based on new data
Predictive Maintenance Alerts for belt wear, motor faults, or calibration drift
Overview
Smart Checkweigher Systems with AI-Driven Quality Control represent an advanced evolution in manufacturing quality assurance. These systems integrate high-precision weighing technology with artificial intelligence (AI) and machine learning (ML) to ensure product weight compliance, detect anomalies, and optimize production efficiency. By leveraging real-time data analytics and adaptive learning, they minimize waste, reduce errors, and enhance overall product consistency.
Key Features & Capabilities
  • High-Speed Precision Weighing: Utilizes ultra-sensitive load cells and dynamic weighing mechanisms to measure product weight with extreme accuracy (±0.1g or better, depending on application). Capable of handling high-throughput production lines (up to 600+ items per minute).
  • AI-Powered Anomaly Detection: Employs machine learning algorithms to analyze weight distribution trends and identify deviations (underweight, overweight, or irregular packaging). Self-improving models reduce false rejections by learning from historical data.
  • Real-Time Process Optimization: AI dynamically adjusts calibration based on environmental factors (temperature, vibration) to maintain accuracy. Predictive analytics detect potential equipment wear or drift before failures occur.
  • Automated Rejection & Sorting: Integrated reject mechanisms (pneumatic arms, diverters) automatically remove non-compliant products from the line. Supports multi-stage sorting based on weight thresholds and quality parameters.
  • Seamless Integration with Industry 4.0: IoT-enabled for remote monitoring and control via cloud platforms (e.g., AWS, Azure). Compatible with MES (Manufacturing Execution Systems) and ERP software for end-to-end traceability.
  • Advanced Reporting & Analytics: Generates real-time dashboards with KPIs (rejection rates, OEE) and trend analysis. Provides root-cause diagnostics for production bottlenecks.
Applications Across Industries
Food & Beverage: Ensures portion control compliance (e.g., snacks, meat, canned goods).
Pharmaceutical: Verifies tablet/capsule weight for dosage accuracy (GMP compliance).
Cosmetics & Chemicals: Detects fill-level inconsistencies in bottles/tubes.
E-commerce & Logistics: Prevents shipping errors by validating parcel weights.
Specifications
Parameter Specification
Weighing Range 0.1g - 50kg (customizable based on application)
Accuracy ±0.1g to ±1g (depends on speed & product type)
Maximum Throughput 100 - 600 items/minute (adjustable for line speed)
Minimum Product Length 10mm - 500mm (configurable belt width)
AI Model Deep Learning (CNN/RNN) for anomaly detection
Detection Capability Underweight/Overweight, missing components, packaging defects
False Rejection Rate <0.5% (self-optimizing via continuous learning)
Data Logging CSV, SQL, Cloud (AWS IoT, Azure)
Integration REST API, OPC UA, MQTT, PLC (Siemens, Allen-Bradley)
Power Supply 110V/220V AC, 50/60Hz
IP Rating IP65 (dust/water-resistant) or IP69K (food/pharma-grade)
Operating Temperature 0°C to 45°C (optional cooling/heating for extremes)
Belt Width 100mm - 600mm (standard/custom)
HMI (Human-Machine Interface) 7"-15" touchscreen with real-time analytics dashboard
Safety Features Emergency stop, overload protection, guard rails
Rejection Mechanism Pneumatic pusher, diverter arm, or drop gate
Conveyor Type Stainless steel (304/316), modular belt or chain-driven

Chi tiết liên lạc
SMARTWEIGH INSTRUMENT CO.,LTD

Người liên hệ: Mrs. Shirley

Tel: +86-15851932889

Fax: 86-519-68781609

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